At Pavemar Paving, we’re proud to support some of the top industrial businesses in Southern Ontario. One of our recent projects took place in Bolton, where Kingspan - a leader in factory building materials - is upgrading their own factory. As part of their expansion, they needed a new forklift access door with a smooth ramp that connects to the existing parking lot.

That’s where Pavemar came in.

We were called in to design and build a durable asphalt ramp that meets their heavy duty requirements for constant forklift traffic. Here’s a look at how we got it done, step by step.

🟧 Step 1: Marking and Cutting

First, our crew carefully measured and marked the work area in front of the new northeast-facing access door. Using spray paint and a string line, we outlined the section to be cut - both asphalt and concrete. Then, we used our Core Cut concrete saw to create clean lines, allowing us to define the work area.

🚜 Step 2: Excavation and Coordination

The existing exterior landscaping consisted of clay and topsoil which wouldn't support the forklift traffic. Once the Asphalt and concrete cuts were made, we excavated the ramp area to a depth of 24 inches - the required level below the new door threshold for a proper sub-grade.

This excavation also made it easy for us to knock out the portion of concrete curb that had to be removed and hauled away to make room for the new ramp.

This depth ensures a solid base for the ramp that will maintain a smooth transition between the ramp and the building for years to come.

🔨 Step 3: Building the Base

During this phase, we also worked closely with Kingspan’s property maintenance team to install a PVC conduit under the ramp. This conduit allows the existing sprinkler system to be reconnected once the project is complete.

With the trench open and the conduit installed, it was time to build a solid foundation. We added layers of 3/4 concrete crush, then compacted it using both a jumping jack tamper and our commercial rollers. Proper compaction is key to keeping the ramp strong, level, and long-lasting.

📐 Step 4: Grading to Meet Code

Next, we removed the remaining asphalt and graded the ramp to match building code standards for allowable slope on a forklift ramp and proper drainage. Our team ensured the transition from the building to the lot was smooth for forklifts, with no bumps or drop-offs. This makes loading and unloading faster and safer for Kingspan's new workflow.

🛣 Step 5: Asphalt Paving

To finish the job, we paved the ramp with two layers of asphalt:

• 50mm of HL8 base asphalt for strength

  

• 50mm of HL3 surface asphalt for a smooth, clean finish

  

These layers create a solid, long-lasting surface that can handle heavy forklift use and changing weather conditions.

✅ Final Result

The end result? A strong, professionally built asphalt ramp that blends perfectly with Kingspan’s existing parking lot and supports their expanding operations. It’s another great example of Pavemar delivering on-time, on-budget solutions for industrial clients across Ontario.

🛠 Services Provided:

• Commercial Asphalt Cutting

• Concrete Saw Cutting

• Excavation and Grading

• Conduit Installation

• Gravel Base Prep and Compaction

• Code-Compliant Ramp Design

• Asphalt Paving (HL8 and HL3)

Planning a facility upgrade?

Whether you’re installing a new access point, replacing old pavement, or solving drainage issues, Pavemar Paving has the tools and experience to get the job done right.

📞 Call us today at (416) 292-9050
📍 Serving Bolton, Toronto & the Greater Toronto Area

Let us take care of your next industrial project.